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JETvarnish 3D Web

JETvarnish 3D Web

The JETvarnish 3D Web delivers exceptional print enhancement value to the label & flexible packaging market.

The JETvarnish 3D Web is designed for both 2D (flat)/3D embossed spot coating over flexo, offset or digital web-fed printed output. Hot Foiling can be added with glamorous metallic and colored foils to embellish label designs. A digitally finished label by the MGI solution provides eye-catching sensory enhancements and dramatic tactile sensations that brand owners are looking for to distinguish their products in the marketplace.

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Inline embellishment

Web Fed Inline solution for UV coating and hot foiling

Post press functionality

Die cutting and slitting option

Media flexibility

For Label and flexible packaging embellishment

Special media support

Primer support for special media

Roll-to-roll finishing
Printing speedUp to 42m/mn (depending on application).*
*speed will vary according to printing parameter used.
Supported web widthsFrom 100 mm (3.93‘‘) up to 420 mm / 16.53‘‘
Finishing widthThe maximum image width is 405 mm / 15.9‘‘
Substrates typesFrom 50 up to 400 microns (µm)*
  • Coated, uncoated and textured paper, film or label
  • Self-adhesive labels
  • White or transparent synthetics, PP, PE, POPP, PET
  • Light cardboard/folding carton
  • Shrink film : PVC, PETG
*confirm substrate compatibility with MGI.
Wide compatibilityCompatible with the overall web-to-web printing technologies. narrow web digital presses and the traditional offset or flexo narrow web presses.
RegistrationThe JETvarnish 3D Web is using a built-in revolutionary registration system. It is using a SmartScanner coupled with Artificial Intelligence (AIS) to free up the operator from make-ready duties.
Real-time fully automated registration process.
Unwinder
  • Maximum roll diameter capacity: 850 mm / 33.4’’
  • Standard inside core diameter: 3 inches
  • Maximum roll weight: ±120 kg / 264 lbs
UV flexo stationAn integrated flexo station for full size sleeve coating in rotary. This station is used to apply a UV protection varnish or primer prior to finishing. The module comes with an UV dryer.
The station is equipped with an anilox cylinder. Additional anilox cylinders are available as upgrade options.
Spot UV and embossing stationThis station uses MGI award-winning inkjet technology for producing Spot UV Coating. Any defined label area can receive Spot UV Coating with or without raised 3D texture effects.

A simple grey level TIFF file designed by Prepress controls the surface area and the thickness of the varnish applied over the printed roll. This 100% Digital process eliminates traditional plates, screens and dies.

  • Varnish thickness
    From 7* to 232* ?m of varnish thickness (from 2D flat coats to 3D raised effects).
  • Inline curing
    The unit is equipped with UV dryer and a cooling drum for optimum web temperature control. The curing sequence also includes a special forward and backward roll motion to dry each label and eliminate waste between runs.
  • UV Varnish
    Gloss varnish 99 GU.
*confirm substrate compatibility with MGI.
Hot foiling stationThe hot foiling station adds luxurious effects and brand value to label and packaging products. Any defined label area can receive digitally-controlled foil with or without raised effects.

A simple grey level TIF file designed by Prepress controls the surface area and the definition of the foil applied on the printed roll. This 100% digital process eliminates traditional dies, plates and screens.

Foil application can be bypassed when not necessary.

Foil rolls
  • Foils are delivered on rolls:
    - Foil widths from 100 mm/3.9‘‘up to 420mm/16.5 ‘‘
    - Foil roll core diameter: 1’’ and 3’’
    - Foil lengths from 400 m / 1,310 ft up to 2,000 m/6,500 ft
  • Up to 3 simultaneous foil rolls in the width.
RewinderServo-motorized unit
  • 850 mm/33.4’’ maximum roll diameter capacity
  • Standard inside core diameter: 3 inches
  • Maximum roll weight: ± 120 kg/264 lbs
OptionsCorona substrate treatment module In-line system made to optimize varnish adhesion on complex printed substrates.
Variable Data Printing
  • Manage and edit files on the workstation.
  • Full variable data (text, graphic, image) for both 2D/3D Spot Coating and Hot Foiling areas.
  • Integrated barcode (1D/2D) reader system & controller.
  • Raster Image Processor (RIP) as an option.
Printing press compatibility listNarrow Web Printing Presses
  • Digital
    • - Konica Minolta Accurio Label
    • - HP Indigo WS4500
    • - HP Indigo WS6800
    • - Epson
    • - Xeikon
    • - EFI
    • - Durst
    • - etc.
  • Offset
    • - All manufacturers and technologies : UV, H2O or WATERLESS
  • Flexo
    • - All manufacturers and technologies : UV or Water base
Dimensions & weightUp to 11.85* x 1.58 x 1.81 m
Up to 38.88* x 5.18 x 5.91 ft (L x w x h)
1 meter / 3.3’ clearance required on all 4 sides Weight: ± 4,447 kg / 9,804 lbs
* speed will vary according to printing parameter used.
Technical requirements400 V - 3Ph
240 V - 1Ph
Dry air compressor (oil-free): 8 bar / 102 psi - 24m3/h / 6 cfm