JETvarnish 3D Ifoil

Ideal for operations with offset and/or digital presses up to 64x120 cm format, the JETvarnish 3D is the perfect solution for 3D or traditional flat spot UV coating.

Gain new customers & profitable markets and your clients will receive visually stunning pieces that allow them to differentiate themselves and with customization not available through traditional and analog spot UV coating methods.

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Product Overview
Description

Extended B2 format

20 X 42 inches size format for UV coating and foil applications

Smart registration

AIS technology

Intelligent software

Cost understanding before printing with job cost calculator

Software suite

Spot varnish editor

Product Specification

Spot UV Coating
Printing technology	MGI’s exclusive inkjet engine technology. Drop-on-Demand (Dod) inkjet application. Piezoelectric print heads in single pass printing. Flexible & scalable architecture.
Coating thicknesses	Depending on your file and the substrate used, the coating thickness can vary from a traditional flat spot UV coating of 3 microns (µm) up to 200 µm for 3D raised texture effects and a tactile finish.
Production speed	Up to 3,123* ISO B2 sheets size per hour (flat spot UV coating or 2D). * speed will vary according to printing parameter used.
Registration	Left & right motorized registration side guides. Automatic registration using the built-in AIS SmartSanner technology for real-time management of entire sheet. No registration marks required. Overall registration of ± 200 microns.
Formats	Min : 21x29.7 cm / 8.27x11.7’’ (width x length) Max : 52x105 cm / 20x42’’ (standard) 64x120 cm / 25x47’’ (extended)* * with the pallet feeder and stacker options.
Paper thickness	Min : 135 gsm and not less than 150 µm / 6 mil before printing & lamination. Max : Up to 600 gsm.
Substrates	Enhancement on most* matte or glossy laminated surfaces, with or without aqueous coating, layered paper, plastic, PVC and other coated materials. Spot 3D coat directly onto most* digital prints (ie. MGI Meteor). * confirm substrate/lamination/toner/metallic film compatibility with MGI.
Printing width	51 cm / 19’’ (standard) 56 cm / 22’’ (extended)* * with the pallet feeder and stacker options.
UV coatings and yields	Several coating formulas available, one dedicated to 2D (flat coat) and the other for 2D/3D usage. The JETvarnish 3D comes standard with 2 coating tanks and 2 coating circuits allowing a quick changeover between coatings. Tank has a high capacity volume (18 liters / 4.7 US gal.). “On-the-fly” tank changeover possible during production without any interruption and no waste.
iFOIL (hot foiling)	Optional Digital Hot Foiling module application. Production Speed Up to 1,750* B2 sheets size per hour (or up to 25 m per minute - 65.6ft per minute). Films Optimization system of film consumption. Film Rolls Max. roll diameter and length : ± 30 cm/11.8’’ and from 400 to 2,000 meters of film (1,300 to 6,500 ft). Up to 5 simultaneous film rolls on the same axis (with a minimum of 10 cm/3.9’’ per roll). 2 cores available : 1 inch and 3 inches. Maximum Surface Hot foil substrate surface can not exceed 51x104 cm/ 20.1 x 41'' (standard) and 55x119 cm / 21.7x46.9'' (extended)*. Embossing 3D hot foil raised effects. The surface of the metallized film may be covered with a layer of varnish or another foil. speed will vary according to printing parameter used. ** with the pallet feeder & stacker options.
Other options	Corona* ** Substrates treatment module In-line system made to optimize varnish adhesion on complex printed substrates Pallet Feeder support sheets up to size 64x120 cm /25x47’’ Pallet Stacker support sheets up to size 64x120 cm /25x47’’ Variable Data Printing (VDP) Manage and edit files on the workstation Full variable data (text, graphic, image) for both 2D/3D Spot Coating and Hot Foiling areas Integrated barcode (1D/2D) reader system & controller Raster Image Processor (RIP) as an option * requires substrate above 42 cm width. ** requires paper above 250 Gsm / 250 µm.
Feeder	High capacity feeder able to handle a paper pile up to 60 cm/23.6’’ high for 52x105 cm (20x42’’) sheets. Approximately 4,000 sheets at 135 gsm.
Paper path	100% flat paper path. Vacuum feed system. Air feed system. Automatic double sheet detection
Stacker	High capacity stacker able to accomodate stakes up to 60 cm/23.6’’ high for 52x105 cm (20x42’’) sheets. Approximately 4,000 sheets at 135 gsm.
Front end system	Intuitive touchscreen software management suite controlled by a 27’’ monitor. Includes functions for operators: Job cost calculator, image editor, queue manager and reprint, camera and print-heads settings. Dedicated controller for equipment settings and technical data. Ethernet connection 10/100/1000 BT in RJ 45.
In-Line UV dryer	“On-the-fly” drying & curing via integrated UV lamps
Dry air	An onsite dry air system is necessary.
Maintenance and technical support	Daily maintenance completed in less than 10 min. Majority of procedures are automated. From cold start to production in less than 15 min. Remote troubleshooting & support via included web video camera (high speed internet connection required)
Electrical requirements	JETvarnish 3D 400 Volts - 50/60 Hz, 32A (63A plug) iFOIL L 400 Volts - 50/60 Hz, 25A (32A plug)
Dimensions (L x W x H) & weight	JETvarnish 3D + iFOIL From 8.03 up to 12.72x1.76x1.93 meters* From 26.35 up to 41.73x5.74x5.97 ft (L x w x h)* Necessary clearance : 1 meter (3.3ft) on 4 sides. Up to ± 3,072 kg / 6,773 lbs* * depending on the configuration selected.
Operating environment	Temperature : from 18 up to 30°C / 64 up to 86°F Relative humidity between 30 and 50% (no condensation
Eco friendly	Enhanced UV protection with lower energy consumption than traditional UV systems. No makeready, no plates (offset), no screens (silkscreen), no dies (hot foiling), no waste (electricity, paper, varnish and time). Reduction of consumables (elimination of many plastics). Closed-circuit system to minimize varnish consumption, thus preventing waste.

JETvarnish 3D Ifoil

JETvarnish 3D Ifoil

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